CuAg0.1: A High-Performance Copper Alloy with Exceptional Heat Resistance and Electrical Conductivity
2025-03-31

CuAg0.1 is a silver - copper alloy, also known as TAg0.1 silver - copper alloy.


63850a51df21215eda83a4e9c0ecb3f7_O1CN01BhFASp1RQaziO4EVb_!!2214205962106-0-cib.jpg


1. Chemical Composition:

  • CuAg0.1 is primarily composed of copper (Cu) and silver (Ag), with silver content ranging from 0.06% to 0.12%, and the combined total of copper and silver being no less than 99.5%.

  • It also contains trace amounts of other impurities, such as bismuth (Bi) ≤ 0.002, antimony (Sb) ≤ 0.005, arsenic (As) ≤ 0.01, iron (Fe) ≤ 0.05, nickel (Ni) ≤ 0.2, lead (Pb) ≤ 0.01, tin (Sn) ≤ 0.05, sulfur (S) ≤ 0.01, and oxygen (O) ≤ 0.01.



2.Standards:

China: GB/T 4423-1992 (TAg0.1)

USA: ASTM C10400

Germany: DIN CuAg0.1

Japan: JIS C10400

International: ISO CuAg0.1



3.Performance Characteristics:

(1)Physical Properties:

  • CuAg0.1 has a metallic copper appearance, with a slight silvery sheen.

  • Its density is approximately 8.9 g/cm³, falling between that of pure copper and pure silver.

  • The melting point is lower than that of pure copper and pure silver due to the atomic interactions between copper and silver, disrupting the pure metal crystal structure and lowering the melting point.


(2)Chemical Properties:

CuAg0.1 exhibits good corrosion resistance and remains stable under typical atmospheric conditions.


(3)Mechanical Properties:

  • Tensile strength: ≥275 MPa

  • Elongation (δ10%): ≥5

  • Elongation (δ5%): ≥10

  • Compared to pure copper, CuAg0.1 has higher strength and hardness, improved wear resistance, and better fatigue resistance.


(4)Electrical Properties:

Copper is already an excellent conductor of electricity, and the addition of silver further enhances the conductivity of CuAg0.1. This alloy has an extremely low resistivity, enabling highly efficient electrical current transmission, making it highly advantageous in electrical and electronic applications.



4.Preparation Methods:

(1)Melting Method:

High-purity copper and silver are proportioned and placed in a furnace, heated above 1083°C (the melting point of copper) to melt the metals. The mixture is stirred thoroughly, and then solidified at a controlled cooling rate. During the melting process, precise control over temperature, time, and raw material proportions is essential to ensure the alloy's composition and properties meet the required standards.


(2)Powder Metallurgy:

Copper and silver powders are mixed thoroughly in the correct proportion and pressed into the desired shape under pressure. The pressed compacts are then sintered in a high-temperature furnace. During sintering, diffusion and fusion occur between the powder particles, forming a dense alloy material. This method allows precise control over the alloy's composition and microstructure, ensuring the creation of high-performance CuAg0.1.


(3)Heat Treatment Specifications:

  • Hot working temperature: 900-1050°C

  • Annealing temperature: 500-700°C

  • Recrystallization temperature for cold-worked copper: 200-300°C

  • Proper heat treatment can further optimize the microstructure and properties of CuAg0.1, making it suitable for a variety of application requirements.



5.Performance Advantages:

  • High Electrical and Thermal Conductivity:

With a conductivity of 97%-99% IACS (International Annealed Copper Standard), CuAg0.1 is suitable for applications requiring high electrical conductivity.


  • High Temperature Softening Resistance:

CuAg0.1 is more resistant to softening under high temperatures compared to pure copper, maintaining mechanical strength over extended periods.


  • Enhanced Mechanical Strength:

The addition of silver increases hardness and tensile strength, improving wear resistance and fatigue resistance.


  • Excellent Thermal Conductivity:

Ideal for high-efficiency heat dissipation applications, such as electronic components and heat exchangers.


  • Superior Corrosion Resistance:

Stable in general industrial environments.



6.Applications:

  • Electrical and Electronics Industry:

Used in the manufacture of high-end cables, electronic components, electrodes, etc., to reduce energy loss and improve equipment stability.


  • Motors and Power Generation Equipment:

Used in key components such as commutators, motor slip rings, and relay contacts.


  • Welding Electrodes:

Due to its high electrical conductivity and heat resistance, CuAg0.1 is used in spot welding and resistance welding equipment.


  • Aerospace:

Used in engine cooling components, wires in aerospace electronic equipment, etc., ensuring normal operation in high-temperature environments.


  • Industrial Manufacturing:

Used in molds and tools requiring high hardness and wear resistance, improving processing accuracy and service life.


c6d8de81ec722f1fc0ca212371108638_O1CN01I5eGId1Sk7IFRop72_!!2208186682284-0-cib.jpg


7.Conclusion:

In conclusion, CuAg0.1 represents a major advancement in copper alloys, offering a perfect balance of high electrical conductivity, enhanced mechanical strength, and excellent heat resistance. Its versatility makes it an ideal choice for high-performance applications, from electrical components and welding electrodes to aerospace and industrial manufacturing. As industries continue to push the boundaries of technology, CuAg0.1 will undoubtedly play a pivotal role in enabling more efficient, reliable, and durable solutions.



We can process this alloy into round bars, plates, round pipes/square pipes, and coils according to your requirements. If you have any inquiries, please feel free to contact us. Our email address is: sale@bolaibao1.com. We look forward to your inquiry!