1. Material Designation
European Standard: 1.4922 (EN 10088)
Former Designation: X22CrMoV12-1 (DIN)
International Equivalents:
USA: AISI 422 (UNS S42200)
Japan: SUS 422
China: 2Cr12MoV (GB/T 1220)
2.Alloy Design Concept
C:0.20-0.25%;Forms chromium carbides for hardness and wear resistance.
Cr:11.0-12.5%;Base corrosion resistance and high-temperature oxidation protection.
Mo:0.80-1.20%;Enhances pitting and creep resistance.
V:0.25-0.35%;Grain refinement, prevents softening at high temperatures.
Si+Mn:≤1.0%;Deoxidation and improves workability.
Design Goal: To balance strength, corrosion resistance, and thermal stability through Cr-carbide hardening combined with Mo-V synergistic strengthening.
3. Core Performance
(1)Mechanical Properties (Quenched and Tempered Condition)
Tensile Strength: 900-1100 MPa
Yield Strength: 700-850 MPa
Elongation: 12-18%
Hardness: 30-45 HRC (depending on tempering temperature)
(2)High-Temperature Performance
Effective Service Temperature: ≤650°C (short-term)
Strength Retention at 540°C: >600 MPa (superior to conventional martensitic steels)
(3)Corrosion Resistance
Environment: Atmosphere/Steam
Resistance: ★★★★☆
Failure Risk: Very Low
Environment: Mild Acids/Alkalis (pH 4-9)
Resistance: ★★★☆☆
Failure Risk: Medium
Environment: Chlorides (Cl⁻)
Resistance: ★☆☆☆☆
Failure Risk: Very High (Pitting/SCC)
(4)Physical Properties
Density: 7.78 g/cm³
Thermal Conductivity: 24 W/(m·K) @100°C
Thermal Expansion: 11.5×10⁻⁶/K (20-300°C)
Magnetism: Strong Ferromagnetic
4. Heat Treatment Process
(1)Annealing (Pre-Machining):
850-900°C → Furnace cool to 600°C → Air cool
Target Hardness: ≤250 HB
(2)Quenching (Hardening):
1020-1050°C → Oil/air quench
Quenched Hardness: ≥50 HRC (followed by immediate tempering)
(3)Tempering (Property Adjustment):
600-700°C → Air cool
Hardness Control:
600°C tempering → 45 HRC
650°C tempering → 38 HRC
700°C tempering → 30 HRC
5.Typical Applications
(1)Industry:Power Generation
Application Components:Turbine blades, fastening bolts
Key Advantages:High-pressure steam resistance up to 540°C
(2)Industry:Tooling
Application Components:Tooling pins, dies
Key Advantages:High hardness and wear resistance
(3)Industry:Aerospace
Application Components:Engine bearing housings
Key Advantages:High specific strength
(4)Industry:General Machinery
Application Components:Pump shafts, valve stems
Key Advantages:Excellent erosion-corrosion resistance
(5)Not Recommended For: Seawater environments, welded pressure-bearing structures, chloride-rich media.
6. Machining and Welding Considerations
(1)Machining:
Recommended Condition: Annealed
Cutting Tools: Carbide-coated tools
Cooling: Forced water-based coolants (to prevent work hardening)
(2)Welding (High-Risk Process):
Preheating: 250-300°C (uniform heating)
Filler Materials:
Matching Electrode: E410NiMo (AWS A5.4)
High-Corrosion Applications: Nickel-based ERNiCrMo-3 filler wire
Post-Weld Heat Treatment: 700°C × 2h tempering → furnace cooling (to eliminate residual stresses and cracking)
7. Comparison with Competitor Materials
(1)1.4922
Ultimate Strength:1100 MPa
Corrosion Resistance:Medium
Cost Index:1.5x
Temperature Limit:650°C
(2)17-4PH
Ultimate Strength:1300 MPa
Corrosion Resistance:Medium
Cost Index:2.0x
Temperature Limit:300°C
(3)420J2 (4Cr13)
Ultimate Strength:800 MPa
Corrosion Resistance:Low
Cost Index:1.0x
Temperature Limit:450°C
(4)Upgraded Alternatives:
For higher corrosion resistance: Duplex Stainless Steel 2205
For ultra-high temperature: Nickel-based Inconel 718
8. Failure Prevention Strategies
(1)Stress Corrosion Cracking (SCC):
Surface Treatment: Hard chromium plating (≥30μm) or shot peening
(2)High-Temperature Oxidation:
Protective Coating: Al-Si pack cementation
(3)Long-Term Embrittlement:
Maintenance Plan: Ultrasonic flaw detection and hardness re-check every 5000 hours
9. Advanced Technology Applications
Additive Manufacturing: Laser Powder Bed Fusion (LPBF) for integrated complex blade structures
Surface Hardening: Low-temperature plasma nitriding (Surface Hardness >1000 HV, Wear Resistance ↑300%)
10. Conclusion
As a leading martensitic heat-resistant stainless steel, 1.4922 (X22CrMoV12-1) achieves an excellent balance of strength, thermal stability, and corrosion resistance through its Cr-Mo-V alloy system and precise heat treatment. It serves as a cost-effective alternative to certain nickel-based alloys for applications up to 650°C. With advancements in microalloying, surface engineering, and additive manufacturing, 1.4922 is poised to deliver even greater performance in more extreme environments, supporting the next generation of high-end manufacturing.
11. About Suzhou Bolaibao Metal
Suzhou Bolaibao Metal Technology Co., Ltd. specializes in supplying high-performance stainless steels, heat-resistant steels, and special alloys, providing professional material solutions for power generation, petrochemical, aerospace, and high-end equipment manufacturing sectors. Our main product range includes the full series of high-temperature, high-strength engineering materials, including 1.4922 martensitic heat-resistant stainless steel, with comprehensive services from material selection consulting and performance evaluation to customized processing.
With years of industry experience and a complete quality management system, Bolaibao Metal not only supplies high-quality materials but also provides reliable technical support and engineering assurance for customers facing extreme conditions of high temperature, high pressure, and severe corrosion.
Choose Bolaibao Metal — your expert partner for advanced material solutions.
Tel: +86 15366282159
Email: sale@bolaibao1.com
Website: www.blbszmetal.com
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